List of blade materials

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A variety of blade materials can be used to make the blade of a knife or other simple edged hand tool or weapon, such as a sickle, hatchet, or sword. The most common blade materials are carbon steel, stainless steel, tool steel, and alloy steel. Less common materials in blades include cobalt and titanium alloys, ceramic, obsidian, and plastic.

The hardness of steel is usually stated as a number on the Rockwell C scale (HRC). The Rockwell scale is a hardness scale based on the resistance to indentation a material has. This differs from other scales such as the Mohs scale (scratch resistance testing), which is used in mineralogy. As hardness increases, the blade becomes more capable of taking and holding an edge but is more difficult to sharpen and increasingly more brittle (commonly called less "tough").[citation needed] Laminating harder steel between softer steel is an expensive process, though it gives the benefits of both "hard" and "soft" steels to some extent (see San mai and Damascus steel).

Steel

Alloy steels

Tool steels

Tool steel grades used in cutlery: A, D, O, M, T, S, L, W. See also AISI Tool Steel Grades.
The following are tool steels, which are alloy steels commonly used to produce hardened cutting tools:

CPM Tool Steel

Crucible Industries[13] produces Crucible Particle Metallurgy (CPM) tool steels using a powder metal forge process.[14]

Chrome steel

Chrome steel is one of a class of non-stainless steels which are used for applications such as bearings, tools and drills.

Semi-stainless steels

Steels that did not fit into the stainless category because they may not have enough of a certain element, such as chromium.

Stainless steel

Stainless steel is a popular class of material for knife blades because it resists corrosion and is easy to maintain. However, it is not impervious to corrosion or rust. In order for a steel to be considered stainless it must have a Chromium content of at least 10.5%.[24]

154CM / ATS-34 steels

These two steels are practically identical in composition.[25] They were introduced into custom knives by Bob Loveless c. 1972.[citation needed]

The latter two are considered premium cutlery steels for both folding knives and fixed blades.[7]

300 series

Because the 300 series is non-hardenable (non-Martensitic), they are primarily used in entry-level dive knives and used as the outer layers in a San Mai blade.

400 series

420 series contain several types with various carbon content between 0.15% and 0.40% this steel grade is widely used to make high-end razor blades, surgical scalpels, etc. It obtains about 57 HRC after suitable heat treatment.

420HC (420C) is a higher carbon content 420 stainless steel. The HC stands for "high carbon" and it can be brought to a higher hardness than regular 420 and should not be mistaken for it. Buck Knives, Gerber Knives and Leatherman use 420HC extensively.[7] 420A (420J1) and 420B (420J2) are economical, highly corrosion-resistant stainless steel grades. Knife manufacturers use this material in budget knives, also in diving knives due to its high resistance to corrosion.[7]

440 series has three types: 440A, 440B, and 440C. 440A is a relatively low-cost, highly corrosion-resistant stainless steel. In China, Ahonest ChangJiang Stainless Steel developed 7Cr17MoV, a modified 440A, by adding more Vanadium.[34] 440B is almost identical to 440A but has a higher carbon content range compared to 440A.[34] 440C is also highly corrosion-resistant but is capable of having a very high hardness. The hardenability of 440C is due to it having the highest carbon content in the 440 group. Because of this, 440C is one of the most common stainless alloys used for knife making.[34] The once ubiquitous American Buck Model 110 Folding Hunter was made of 440C before 1981.[citation needed] Böhler n695 is equivalent to 440C.[citation needed] Knife blades specified as being "440" can typically be assumed to be the lower-hardness 440A grade.[citation needed]

AUS series

The AUS stainless steel series is produced by Aichi Steel Corporation of Japan. They differ from the AISI 4xx series because they have vanadium added to them. Vanadium improves the wear resistance, toughness, and ease of sharpening.[7] In the alloy name the appended 'A' indicates the alloy has been annealed.

CPM SxxV series

The SxxV series are Crucible Industries[13] stainless steels produced using CPM process.[14]

VG series

Japanese stainless advanced alloy steels, manufactured by Takefu Special Steels.[42] As all Steel manufacturers have their secret undisclosed elements in their alloys, the main parts are mostly known to public, and when there was a demand for High-end Cutlery in the kitchen Takefu was one of the first with a so-called Alloy Steel that required little to no maintenance for daily home cook users as well as the professional kitchen. Even today it remains one of the most looked for Steels worldwide.

Due to extreme demand 10 years ago and Chinese counterfeits the steel has been excluded for Japanese market only and no longer can be exported from outside Japan. Chinese counterfeiting of steels where not even close of resembling the original steel and quality and therefore the decision was purely made for retaining the high quality of VG steels and makes the steel exclusively available for Japanese blacksmiths and manufacturers only making it nowadays a rare and exclusive high-end steel. Although old retailers outside Japan may have had a large quantity from the early days, it is officially no longer available outside Japan and only the finished products can be exported from Japan.[citation needed]

Due to small vanadium content and several undisclosed changes VG-10 has a finer grain content compared to VG-1. Cobalt and nickel improve toughness. Overall, it has way better edge stability compared to VG-1. VG-10 is widely used in Japanese kitchen knives, several manufacturers have used it in various folders and fixed blade knives, but no longer use it, including Spyderco, Cold Steel and Fallkniven.[7]

CTS series

American stainless steels produced by Carpenter Technology using vacuum-melt technology.

CrMo/CrMoV Series

Chinese and American stainless steels; the manufacturers are unknown with the exception of 14-4CrMo which is manufactured by Latrobe Specialty Metals.

(The following are sorted by first number.)

Sandvik series[44]

DSR series

Daido stainless tool steels used for kitchen knives and scissors.

High-chrome / high-vanadium stainless steel

The following Powder Metallurgy steels contain very high levels of Chromium, which at 18–20% produces a steel matrix that is highly corrosion resistant. They also contain relatively high levels of vanadium (3.0% to 4.0%), producing a high volume of vanadium carbides in the steel matrix, associated with excellent abrasion-resistant edge holding.
  • M390 – Bohler M390 Microclean. Third-generation powder metallurgy technology steel. Developed for knife blades requiring good corrosion resistance and very high hardness for excellent wear resistance. Chromium, molybdenum, vanadium, and tungsten are added for excellent sharpness and edge retention. Can be polished to an extremely high finish. Hardens and tempers to 60–62 HRC, where it best balances edge holding and toughness. Due to its alloying concept, this steel offers extremely high wear resistance and high corrosion resistance.[45]
  • CPM-20CV – essentially Crucible's version of M390.
  • CTS 204P – essentially Carpenter's version of M390.
  • Elmax – Produced by Bohler-Uddeholm, Elmax is a through-hardening corrosion resistant mold steel using third-generation powder metallurgy process. Often said to be superior to CPM S30V and CPM S35VN for edge retention and ease of sharpening.[citation needed] Used in most of the 2013 and forward Microtech knives. Elmax is very similar to M390, CPM 20CV, and CTS 204P, but has somewhat lower Vanadium content, and lacks any Tungsten content.
Other stainless

Several steel alloys have carbon amounts close to or above 3%. As usual, those steels can be hardened to extremely high levels, 65–67 HRC. Toughness levels are not high compared to CPM S90V steel, however, they have high wear resistance and edge strength, making them a good choice for the knives designed for light cutting and slicing works.

High-speed steel

CPM REX series
Others

Super stainless steels

The steels in this category have much higher resistance to elements and corrosion than conventional stainless steels. These steels are austenitic and non-magnetic. They are used in knives designed for use in aggressive, highly corrosive environments, such as saltwater, and areas with high humidity like tropical forests, swamps, etc. These steels can contain 26% to 42% chromium as well as 10% to 22% nickel and 1.5 to 10% of titanium, tantalum, vanadium, niobium, aluminum silicon, copper, or molybdenum etc., or some combination thereof.[citation needed]

Carbon steel

The Hippekniep is a folding pocket knife made by the Herder knife-making company in Solingen, Germany. The blade is made of non-rustproof carbon steel, blue-plastered by hand and finely forged from the base to the tip of the knife. The 90 mm (3.5 in) long blade shows patina (dark spots) caused by decades of use. It can easily be sharpened to a shaving sharp edge.

Carbon steel is a popular choice for rough use knives and cheaper options. Carbon steel used to be much tougher, much more durable, and easier to sharpen than stainless steel. This is no longer the case since the coming of super-advanced alloy metallurgy such as VG-10 and SG-2 powder steel for example. These high-end stainless alloys now have all the benefits including hardness, toughness and the corrosion resistance and passed the limits of Carbon steel. Carbon steels lack the chromium content of stainless steel, making them very susceptible to corrosion.[7]

Carbon steels have less carbon than typical stainless steels do, but it is the main alloy element. They are more homogeneous than stainless than other high alloy steels, having carbide only in very small inclusions in the iron. The bulk material is a little bit harder than standard stainless steel such as St-304 (high-end alloys excluded), allowing them to hold a sharper and more acute edge without bending over in contact with hard materials. But they dull by abrasion much quicker, because they lack hard inclusions to take the friction. This also makes them quicker to sharpen but less edge resistant. The only advantage they now hold over high-end stainless steel alloys is much lower production costs. This keeps product prices fairly low.

10xx series

The 10xx series is the most popular choice for carbon steel used in knives as well as katanas. They can take and keep a very sharp edge.[59]

V-x series
Aogami/Blue-Series

a Japanese exotic, high-end steel made by Hitachi. The "Blue" refers to, not the color of the steel itself, but the color of the paper in which the raw steel comes wrapped.

Shirogami/White-series
Kigami/Yellow-Series Steel
Other proprietary steels
Other carbon steel

These steels did not exist in a series.

Unassigned steels

The group of these steels is unknown at this time.

Common blade alloying elements

Carbon (C)
Chromium (Cr)
Cobalt (Co)
Copper (Cu)
Manganese (Mn)
Molybdenum (Mo)
Nickel (Ni)
Niobium (Nb)
Nitrogen (N)
Phosphorus (P)
Silicon (Si)
Sulfur (S)
Tantalum (Ta)
Tungsten (W)
Titanium (Ti)
Vanadium (V)

Ceramics

Ceramics are harder than metals but more brittle. Ceramic knives can be sharpened with silicon carbide or diamond sandpaper but chip when sharpened on a hard stone or lap.

The harder ceramics may be used in composite form to make them workable.

Aluminum oxide ceramic (Al2O3)

Marketech AO series

Zirconium oxide (ZrO2)

Very hard, strong and corrosion-resistant, but expensive. Used by Böker.

Other materials

Historical

A modern recreation of a ceremonial Mesoamerican macuahuitl, edged with obsidian.

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